AbstractAbout AuthorsReferences
The use of 3D printing technology for the construction of construction objects is becoming more widespread every year. The equipment for construction 3D printing is rapidly developing, formulas of mixtures are being developed, printing technology is being improved. The first experimental low-rise buildings using this technology are being built not only by foreign, but also by domestic builders. Currently, dry cement-based mixtures are mainly used as a material for construction 3D printing, and recipes for gypsum-based mixtures have also been developed. The main reason for the rapid development of 3D printing technology in construction is its significant advantages, such as high architectural and artistic expressiveness of buildings, an increase in the speed of construction, a significant reduction in labor costs, and a reduction in the amount of construction waste. However, in addition to the advantages, the technology of construction 3D printing has a number of currently unresolved issues, the main of which is the construction of ceiling elements and coatings. The article presents the results of tests of large-sized fragments of walls made with the use of 3D printing technology using a dry mixture based on gypsum binder, and also describes the experience of experimental design of a two-story residential building intended for construction using 3D printing technology. It is noted that the most rational technical solution for such buildings is beam inter-floor and attic floors made of thin-walled lightweight steel structures (galvanized Light Thin-Walled Steel Structures profiles) and monolithic foam gypsum, and filling the inner space of the outer walls with monolithic foam gypsum can be recommended as thermal insulation. The proposed construction of floors makes it possible to build a low-rise residential building using 3D printing technology almost entirely from non-flammable environmentally friendly materials on a gypsum basis with a minimum weight of structures and a minimum load on the foundation.
A.N. RYAZANOV1, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.);
R.I. SHIGAPOV2, Chief Technologist (This email address is being protected from spambots. You need JavaScript enabled to view it.);
D.A. SINITSIN1, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
D.F. KINZYABULATOVA1, Student (This email address is being protected from spambots. You need JavaScript enabled to view it.),
I.V. NEDOSEKO1, Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
R.I. SHIGAPOV2, Chief Technologist (This email address is being protected from spambots. You need JavaScript enabled to view it.);
D.A. SINITSIN1, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
D.F. KINZYABULATOVA1, Student (This email address is being protected from spambots. You need JavaScript enabled to view it.),
I.V. NEDOSEKO1, Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
1 Ufa State Petroleum Technological University (195, Mendeleeva Street, Ufa, 450062, Russian Federation)
2 “Ufa Gypsum Company” LLC (8, Proizvodstvennaya Street, Ufa, 450028, Russian Federation)
1. Le T.T., Austin S.A., Lim S., Buswell R.A., Gibb A.G.F., Thorpe T. Mix design and fresh properties for high-performance printing concrete. Materials & Structures. 2012. Vol. 45, pp. 1221–1232. https://doi.org/10.1617/s11527-012-9828-z
2. Zhang Ts. Technology of design and construction of reinforced concrete structures for 3D printing. In the collection: International Scientific and Technical Conference of Young Scientists BSTU. V.G. Shukhov. Conference materials. Belgorod. 2021, pp. 1696–1700. (In Russian).
3. Sharapova A.V., Dmitrieva M.A. Selection of compositions suitable for the implementation of additive technologies in construction. In the collection: Modern building materials and technologies. Ed. by M.A. Dmitrieva. 2019, pp. 51–72. (In Russian).
4. Slavcheva G.S., Shvedova M.A., Babenko D.S. Analysis and criteria assessment of rheological behavior of mixes for construction 3-D printing. Stroitel’nye Materialy [Construction Materials]. 2018. No. 12, pp. 34–40. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2018-766-12-34-40
5. Akulova I.I., Slavcheva G.S., Makarova T.V. Technical and economic estimate of efficiency of using 3D printing in housing construction. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2019. No. 12, pp. 52–56. (In Russian). DOI: https://doi.org/10.31659/0044-4472-2019-12-52-56
6. Slavchev G.S., Makarova T.V. Foam concretes for heat insulation layers of external walls constructed by the method of 3D printing. Stroitel’nye Materialy [Construction Materials]. 2018. No. 10, pp. 30–35. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2018-764-10-30-35
7. Slavcheva G.S. 3D-build printing today: potential, challenges and prospects for implementation. Stroitel’nye Materialy [Construction Materials]. 2021. No. 5, pp. 28–36. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2021-791-5-28-36
8. Kumar L.J., Krishnadas Nair C.G. Current Trends of Additive Manufacturing in the Aerospace Industry. In: Wimpenny D., Pandey P., Kumar L. (eds) Advances in 3D Printing & Additive Manufacturing Technologies. Springer, Singapore. 2017 https://doi.org/10.1007/978-981-10-0812-2_4
9. Glagolev E.S., Lesovik V.S., Bychkova A.A. 3D printing of buildings and building components for the future of sustainable construction. In the collection: Nature-like technologies of building composites to protect the human environment. II International online congress dedicated to the 30th anniversary of the Department of Building Materials Science, Products and Structures. Belgorod. 2019, pp. 303–309. (In Russian).
10. Alekseeva N.S. Prospects for the use of 3D printing in construction. In the collection: Economics and Management: Trends and Prospects. Materials of the I Interuniversity Scientific and Practical Conference of the Faculty of Economics and Management. St. Petersburg. 2020, pp. 211–216. (In Russian).
11. Mirsaev R.N., Babkov V.V., Nedoseko I.V., Yunusova S.S. and others. Experience in the production and operation of gypsum wall products. Stroitel’nye Materialy [Construction Materials]. 2008. No. 3, pp. 78-80. (In Russian).
12. Nedoseko I.V., Babkov V.V., Yunusova S.S., Gaitova A.R., Akhmadullina I.I. Gypsum and gypsum slag compositions based on natural raw materials and industrial waste. Stroitel’nye Materialy [Construction Materials]. 2012. No. 8, pp. 66–68. (In Russian).
13. Bessonov I.V., Shigapov R.I., Babkov V.V. Thermal insulation foam gypsum in low-rise construction. Stroitel’nye Materialy [Construction Materials]. 2014. No. 7, pp. 9–13. (In Russian).
14. Shigapov R.I., Sinitsin D.A., Kuznetsov D.V., Gaysin A.M., Nedoseko I.V. The use of structural and thermal insulation foam gypsum in the construction and reconstruction of buildings. Problems and prospects. Stroitel’nye Materialy [Construction Materials]. 2020. No. 7, pp. 28–33. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-782-7-28-33
2. Zhang Ts. Technology of design and construction of reinforced concrete structures for 3D printing. In the collection: International Scientific and Technical Conference of Young Scientists BSTU. V.G. Shukhov. Conference materials. Belgorod. 2021, pp. 1696–1700. (In Russian).
3. Sharapova A.V., Dmitrieva M.A. Selection of compositions suitable for the implementation of additive technologies in construction. In the collection: Modern building materials and technologies. Ed. by M.A. Dmitrieva. 2019, pp. 51–72. (In Russian).
4. Slavcheva G.S., Shvedova M.A., Babenko D.S. Analysis and criteria assessment of rheological behavior of mixes for construction 3-D printing. Stroitel’nye Materialy [Construction Materials]. 2018. No. 12, pp. 34–40. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2018-766-12-34-40
5. Akulova I.I., Slavcheva G.S., Makarova T.V. Technical and economic estimate of efficiency of using 3D printing in housing construction. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2019. No. 12, pp. 52–56. (In Russian). DOI: https://doi.org/10.31659/0044-4472-2019-12-52-56
6. Slavchev G.S., Makarova T.V. Foam concretes for heat insulation layers of external walls constructed by the method of 3D printing. Stroitel’nye Materialy [Construction Materials]. 2018. No. 10, pp. 30–35. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2018-764-10-30-35
7. Slavcheva G.S. 3D-build printing today: potential, challenges and prospects for implementation. Stroitel’nye Materialy [Construction Materials]. 2021. No. 5, pp. 28–36. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2021-791-5-28-36
8. Kumar L.J., Krishnadas Nair C.G. Current Trends of Additive Manufacturing in the Aerospace Industry. In: Wimpenny D., Pandey P., Kumar L. (eds) Advances in 3D Printing & Additive Manufacturing Technologies. Springer, Singapore. 2017 https://doi.org/10.1007/978-981-10-0812-2_4
9. Glagolev E.S., Lesovik V.S., Bychkova A.A. 3D printing of buildings and building components for the future of sustainable construction. In the collection: Nature-like technologies of building composites to protect the human environment. II International online congress dedicated to the 30th anniversary of the Department of Building Materials Science, Products and Structures. Belgorod. 2019, pp. 303–309. (In Russian).
10. Alekseeva N.S. Prospects for the use of 3D printing in construction. In the collection: Economics and Management: Trends and Prospects. Materials of the I Interuniversity Scientific and Practical Conference of the Faculty of Economics and Management. St. Petersburg. 2020, pp. 211–216. (In Russian).
11. Mirsaev R.N., Babkov V.V., Nedoseko I.V., Yunusova S.S. and others. Experience in the production and operation of gypsum wall products. Stroitel’nye Materialy [Construction Materials]. 2008. No. 3, pp. 78-80. (In Russian).
12. Nedoseko I.V., Babkov V.V., Yunusova S.S., Gaitova A.R., Akhmadullina I.I. Gypsum and gypsum slag compositions based on natural raw materials and industrial waste. Stroitel’nye Materialy [Construction Materials]. 2012. No. 8, pp. 66–68. (In Russian).
13. Bessonov I.V., Shigapov R.I., Babkov V.V. Thermal insulation foam gypsum in low-rise construction. Stroitel’nye Materialy [Construction Materials]. 2014. No. 7, pp. 9–13. (In Russian).
14. Shigapov R.I., Sinitsin D.A., Kuznetsov D.V., Gaysin A.M., Nedoseko I.V. The use of structural and thermal insulation foam gypsum in the construction and reconstruction of buildings. Problems and prospects. Stroitel’nye Materialy [Construction Materials]. 2020. No. 7, pp. 28–33. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-782-7-28-33
For citation: Ryazanov A.N., Shigapov R.I., Sinitsin D.A., Kinzyabulatova D.F., Nedoseko I.V. The use of gypsum compositions in the technologies of construction 3D printing of low-rise residential buildings. Problems and prospects. Stroitel’nye Materialy [Construction Materials]. 2021. No. 8, pp. 39–44. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2021-794-8-39-44